Outlook for the Middle East Steel Industry out to 2015

China-Middle East Steel

Outlook for the Middle East out to 2015
2014 has not been without its challenges, and 2015 will
also be another difficult year. However, on average MBR
believes that rebar prices on average will only be 3-5%
lower compared to 2014 on a GCC cif basis. Despite
these challenges to steelmaker margins in the Middle
East, our outlook remains bright for the region. We
present our arguments to validate this view below.

The region in 2014 remained one of the fastestgrowing
in terms of steel production and
consumption, second only to Asia. GCC finished
steel consumption rose by 6.0% in 2014 and is
forecast to further grow by 6.1% in 2015.

Government federal budgets are largely set now.
Although based on nominal oil prices, it is our
view that the vast majority of the governments in
the region are still committed to large long-term
infrastructure and social investment – in part for
political reasons to avoid another Arab Spring.

Many of the Gulf economies have recorded large
budget surpluses for the past three years. They
would be willing therefore to run short-term
deficits in order to continue these investments.

Regional DRI-EAF producers are still extremely lowcost
thanks to low-priced natural gas, which is priced
well below international levels. Moreover, these are
often fixed under long-term contracts providing
substantial advantages over the longer-term. Other
subsidies include long-term power contracts or
discounted power access or access to state-backed
financing. There are also buy-local schemes in GCC
markets such as Kuwait that provide financing based
on buying locally-sourced steel.

The recent complaints about China may fade
in 2015 as less Chinese material arrives into
the Middle East. There are two parts to this
hypothesis:

First we factor in that China has amended its
export tax rebate in January 2015. The removal
of the VAT rebate on alloy long product exports
will add around $40/tonne or so to Chinese
export costs.

Secondly, in our opinion, it has been relative
cost advantages that have fuelled a large part
of Chinese export volumes we have seen in
2014. We expect this dynamic to change from
2015.

 

This view is more convincing and powerful if we

take the running assumption that the Chinese
government will act to further stimulate steel
demand growth next year. There are three key
reasons why:
i) Falling oil prices and metals prices in China will
naturally give a positive boost to manufacturing
and stimulate internal-led GDP growth.
ii) Rising deflation makes borrowing more
expensive and for those Chinese firms who are
indebted makes it harder for them to service
their debts
iii) Rising deflation presents new room for the
Chinese government to go beyond the recent
surprise changes to interest rates and provide
further growth monetary stimulus to the
economy.

Given that China is therefore moving into a deflationary
period this means that to regain credibility and policy
effectiveness the Chinese government will need to ease
monetary policy much more, probably in the form of
lowering the reserve requirement ratios among China’s
banks at least throughout the first half of 2015. This
would be a positive move to mitigate Chinese steel
exports to global markets for 2015.
In conclusion and in our opinion, 2015 will mark the
low-point for global steel products for several years,
however, steel prices are not expected to dramatically
fall for the reasons outlined above. Fundamentally,
there will be a recovery through 2016 – albeit with
continued cyclicality and with Chinese mills capping
any major price increase with rising exports.

 

Why steelmaker attempts at further trade
protectionism in 2015 will utimately fail
Steelmakers in the Middle East are clamouring to seek
out legal advice as to how they can copy Egypt (in the
case of Turkish rebars) and others and look to protect
their markets from imports beyond the current 5%
import duty.
Irrespective, in many circumstances, we do not
believe that governments will provide additional
protection steelmakers may look to seek. There will
be little rest bite among regional steelmaker margins
in 2015. We list some key reasons below:

In many countries, it is the state that drives
much of the infrastructure expenditure
on which steel consumption is based.
Cheap housing for a growing young Arab
population is a key priority for many
governments. By protecting the domestic
steel industry, it would therefore ensure
that it pays a higher price for its capital
investment.

It also passes the cost down to further steel
processing or manufacturing industries.
These then pay a higher price and are then
even less able to be competitive with imports.

With many regional governments seeking

to diversify their economies and encourage
manufacturing, we find it hard to believe that
they will act to widely damage manufacturing
industry by protecting the steel industry.
According to a recent report, the Arab world
needs as many as 17m new jobs by 2020
based on demographic calculations.

Finally, many countries either do not have
the right legal infrastructure/frameworks
to best deal with such complicated trade
issues, or the decision-makers at the
very top would have their own business
interests affected by higher steel costs. So
regional steelmakers can prepare all the
documentation and reports they want to try
and prove a convincing case for hiking up
import tariffs, but this will continue to find a
lack of support or drive at many of the key
levels of government.

Direct Reduced Iron Technologies & Measures

Technology or Measure Energy Savings Potential CO2 Emission Reduction Potential Based on Literature Costs Development Status
Midrex© Process Total primary energy demand of the process is around 10.4 GJ/t. The natural gas consumption of eficiency Midrex plants are aruond 9.62GJ/t-DRI.  Some MIDREX plant/EAF facilities emit only one-third of the CO2 per tonne of steel of a BF/BOF complex (IEA, 2009. p.68)   Commercial
HYL III Process The energy consumption of the process is 10.4 GJ/t-DRI.  IEA reports that CO2 emissions of steel produced from 100% natural gas based DRI is between 0.77 to 0.92 t-CO2/t-steel.    Commercial
FASTMET© & FASTMELT©

Energy consumption of the technology is 12.3 GJ/t-HM (APP, 2010. p.53).

Fastmet process reduces CO2 emissions by 1,24 t/t-HM (APP, 2010. p. 53). 

  Commercial
ITmk3® Process

This technology reduces energy consumption by 3 GJ/t-HM and 10 GJ/t-HM as compared to large- and small-scale blast furnaces. No electrictiy is used (Tanaka 2007. p. 10).

CO2 reduction of 1 tCO2/t-HM is expected.

  Commercial
Midrex with CO2 Removal System

This process is reported to reduce natural gas consumption.

According to the information provided by the company, If the removed CO2 is used for enhanced oil recovery, sequestered underground, or sold into a pipeline, stack CO2 emissions per ton of DRI are reduced by 250 kg/t DRI, about 50%.

Midrex expects that in most cases, the technology will result in a net decrease in operating cost.

Commercial
MXCOAL™ – Midrex© with Coal Gasification

Not available

Not available

Low quality and low cost coal is used.

Demonstration
Coal-Based HYL Process

This technology does not require coking coal, coke and natural gas. Production of hot DRI that could be charged to EAF to achieve significant energy savings.

Environmental benefits are comparable to Blast Furnace route.

Low quality and low cost coal is used.

Commercial
Dust Recylcing in Rotary Hearth Furnace

Fuel ratio of BF decreases to 0.2kg/t-Pig Iron. JSIM reports the energy saving of 1400 TJ/year achieved by installing 2 units of this system in Japan.

Lower emissions due to reduced energy consumption.

This technology results in waste reduction and therefore decreases the disposal costs.

Commercial
SL/RN Process

Energy consumption decreases because no coke oven and sinter plants are required. Total electricity consumption is 999.74 kWh/metric ton liquid steel.

Total CO<sub<2< sub=””> emissions are 3.2 t/t-liquid steel.

Investment and operational costs of the process are reported to be $344.4 and $183.1 per ton of steel, based on a scrap cost of $120/t-scrap (US DOE, 2003. p. 4/4.)

Commercial
Waste Heat Recovery for Rotary Kiln Direct Reduction

The coal consumption is about 800 kg/t DRI.

Significant CO2 and particulate matter emissions are the limitations of the process.

Low capital cost is expected since pelletizing or sinter plants are not required.

Commercial
Finmet

Finmet process gas usage is 12.4 GJ/t-DRI which is lower than Blast Furnace.

 

Installation costs for a 1.0–1.1 Mt/y plant was reported to be ~ €165 million for equipment and ~€35 million for construction (VATech, 2003)

Capital cost investments are estimated to be $263.5/t-steel. Operational costs are estimated at $185/t-steel (with a scrap cost of $120/t-scrap) (DOE, 2003. p.21, 25)

Commercial
Iron Carbide Process

Energy input to the process is reported to be 12.6 GJ/t-product (IPPC, 2009. p.500).

Total COemissions from the process are reported to be 2.17 t CO2/t-steel.

Capital expenses for the process are estimated to be $347.6/t-steel. 
Production costs are estimated to be lower than other DRI processe.

Commercial
Circored

Gas usage of the process is reported to be 11.5 GJ/t which is lower than Blast Furnace (IEA, 2007. p. 133).

Electricity consumption per ton of liquid steel produced through Circored-HBI-EAF route is reported to be 901 kWh/t-steel (US DOE, 2003. p.4/24).

Process related and total (including electricity) CO2 emissions of the process are reported to be 1.2 and 2.02 t/t-steel (US DOE, .

Capital and operational costs for the process is reported to be $232.4/t-steel and $185.3/t-steel (based on scrap cost of $120/t-scrap) (US DOE, 2003. p.4/4)

Commercial
Redsmelt

Less energy usage since no coke oven is required. Electricity consumption is estimated to be around 690.3 kWh/t-steel (US DOE, 2003. p.4/4).

Total CO2 emissions of the process are estimated to be around 1.992 tCO2/t-steel (US DOE, 2003. p.4/4).

Capital and operational costs are estimated at $334.7 and $190.7/t-steel, respectively (US DOE, 2003. p.4/4).

Commercial
Sustainable Steelmaking using Biomass and Waste Oxides

Productivity gains as high as 50% could be achieved replacing coal with Wood Charcoal. An Increase of less than 5% in total carbon consumption is achievable.

If Wood charcoal is used for Iron production net CO2 and sulfur emissions can be significantly reduced.

  Research
Suspended Hydrogen Reduction of Iron Oxide Concentrates

This technology will require ~ 38% less energy than the blast furnace process or 7.4 GJ/ton of hot metal.

Even when natural gas or coal is used significant reduction in carbon dioxide emissions 39% and 69% of the Blast Furnace value, respectively are estimated.

Low cost raw materials can be used.

Research
ULCORED

This technology will consume less energy than other natural gas based DRI technologies.

Reduction in emissions will occur when the technology is Used with CCS.

Cost of reformer are avoided.

Research
Paired Straight Hearth Furnace

It enables higher productivity smelting operations. When used as a pre-reducer with a smelter,the combine Process is suitable BF/Coke oven replacement with 30% less energy usage.

In comparison with Blast Furnace route, the total CO2 emissions per ton of hot metal produced is expected to decrease by one third.

  Demonstration

Steel Expert Network

Steel Expert Network is a group for all professionals working or interested in Steel Industry.
Its purpose is to help members do better business and sharing of useful information, develop business connections and capabilities and explore the business opportunities.
It is a group for those who believe in the mutual benefit of networking and want to be aware of global opportunities to share ideas and build win/win relationships.

Join us:

http://www.linkedin.com/groups?about=&gid=128086

 

World crude steel output increases by 15% in 2010

World crude steel production reached 1,414 million metric tons (mmt) for the year of 2010. This is an increase of 15% compared to 2009 and is a new record for global crude steel production.

All the major steel-producing countries and regions showed double-digit growth in 2010. The EU and North America had higher growth rates due to the lower base effect from 2009 while Asia and the CIS recorded relatively lower growth.

In December 2010, world crude steel production for the 66 countries reporting to the World Steel Association (worldsteel) was 116.2 mmt, an increase of 7.8% compared to December 2009. The crude steel capacity utilisation ratio of the 66 countries in December 2010 declined slightly to 73.8% compared to 75.2% in November 2010. Compared to December 2009, the utilisation ratio in December 2010 is 1.1 percentage point higher.

 

Annual production for Asia was 881.2 mmt of crude steel in 2010, an increase of 11.8% compared to 2009. Its share of world steel production increased to 65.5% in 2010 from 63.5% in 2009. China’s crude steel production in 2010 reached 626.7 mmt, an increase of 9.3% on 2009. China’s share of world crude steel production declined from 46.7% in 2009 to 44.3% in 2010. Japan produced 109.6 mmt in 2009, 25.2% higher than 2009. In 2010, South Korea’s crude steel production was 58.5 mmt, a 20.3% growth compared to 2009.

The EU recorded an increase of 24.5% compared to 2009, producing 172.9 mmt of crude steel in 2010. However, crude steel production in the UK and Greece continued to decline in 2010.

In 2010, crude steel production in North America was 111.8 mmt, an increase of 35.7% on 2009. The US produced 80.6 mmt of crude steel, 38.5% higher than 2009.

The CIS showed an increase of 11.2% in 2010, producing 108.4 mmt of crude steel. Russia produced 67 mmt of crude steel, an 11.7% increase on 2009 and Ukraine recorded an increase of 12.4% with a year-end figure of 33.6 mmt.

Table 1: Top 10 steel-producing countries

Rank Country 2010 2009 %2010/2009
1 China 626.7 573.6 9.3
2 Japan 109.6 87.5 25.2
3 US 80.6 58.2 38.5
4 Russia 67.0 60.0 11.7
5 India 66.8 62.8 6.4
6 South Korea 58.5 48.6 20.3
7 Germany 43.8 32.7 34.1
8 Ukraine 33.6 29.9 12.4
9 Brazil 32.8 26.5 23.8
10 Turkey 29.0 25.3 14.6

 

Source: World Steel Association

聚焦中东北非钢铁工业

中东北非地区(MENA)由20多个国家组成,每个国家在规模、政治和经济方面都存在巨大的差异。中东北非各国钢铁工业发展状况不同,反映出各国的消费水平不同。该地区不同所有制(国有、合资和私营)钢铁企业决定了其经营活力和发展战略,直接影响新建或现有钢厂改扩建的投资。

中东北非钢铁市场格局

去年底爆发的迪拜债务危机影响钢材市场,但这仅仅是整个中东钢铁版图的一小部分。海湾合作组织(GCC)钢材市场的主要特征是清理库存和需求下降,其他地区市场则较为景气,比如埃及和伊朗。据估计,2009年中东北非地区成品钢材消费量下降3.5%。在全球众多国家钢材消费量呈两位数下滑的背景下,中东北非地区的表现相对较好。一些中东北非国家钢材消费量还呈现两位数增长,值得关注的是利比亚和伊朗钢材消费量同比增幅超过50%。

2009年中东北非地区成品钢材消费量为7600万t,占全球总计消费量的6%~7%。全年该地区净进口钢材1600万t,占其需求的20%以上。如果包括半成品钢材在内,进口钢材的市场占有率更高。进口钢材主要来自欧洲、亚洲和独联体国家。过去5年,中东北非地区钢材需求增长主要依赖进口满足。中东北非国家政府计划将石油和天然气收入投向工业生产,并且确定钢铁工业为国家重要的投资领域。政府主要通过扶植国有关联企业和鼓励私人进入钢铁工业的间接投资。

海湾合作组织国家中,去年位于迪拜的明星钢公司(Star Steel)和海湾联合钢公司(UGS)的新建轧钢产能投产,酋长钢工业公司(ESI)位于阿布扎比的阿联酋首座大型直接还原铁厂和小方坯厂也顺利投产。此外,随着阿联酋哈姆利亚钢公司(Hamriyah Steel)和Conares金属供应公司新增140万t轧钢产能将在2010年投产,未来中东北非地区新建产能投产不会停止。

酋长钢工业公司预计2011年还将投产100万t大中型钢产能,同时位于巴林的SULB公司也将投产60万t大中型钢产能。酋长钢工业公司计划在2013年进入板材市场,可能是在阿布扎比新建钢厂,或是通过收购阿曼Shadeed钢公司后转产。未来两年,埃及、伊朗、科威特、约旦、叙利亚和伊朗轧钢厂和电炉钢厂纷纷计划扩大产能。

中东北非钢厂在经济危机前实施的新扩建计划都已经下单采购设备,有些甚至已经开始安装,因此爆发金融危机,市场需求萎缩,对当地提升产能的影响不大。钢厂除了继续下去别无选择,只有少量新建项目被迫推迟。这些暂时搁置取消的项目,特别是完成可行性研究或得到资金保证的项目为数不多。

所有制不同影响钢厂扩张

未来中东北非国家钢铁工业发展呈现出多个发展可能。与其他所有制钢厂相比,国有钢厂更容易获得资金支持,更容易得到廉价能源和炼钢原料,更容易实施发展计划。国有钢厂推迟新扩建项目大都是出于经营的考虑,并非是由于资金的限制。阿布扎比酋长钢铁公司积极推进大型型钢和板卷产能的新建计划,并且寻找其他地区可以收购的钢厂。

与私营企业和国际大钢铁企业合资的国有钢厂大都推迟了新扩建项目,主要是由于私人投资者担心,市场长期需求低迷,而企业负债水平过高。目前中东北非国有财团试图打消私人投资者的疑虑,增加推迟项目的融资额,推动项目尽快实施,如巴林Foulath公司和日本Yamato Kogyo公司合资的 SULB项目,计划2012年投产;位于沙特阿拉伯朱拜勒的安赛乐米塔尔合资无缝管厂项目。

那些规模较小的私营钢厂不得不重新评估项目可行性,一些雄心勃勃的新扩建计划被迫取消,但仍有项目继续。Shadeed钢公司在阿曼的投资项目暂停,只有直接还原铁项目已经完工。其他一些项目,如海湾联合钢公司和南方钢公司在沙特阿拉伯的投资项目,也不得不延期竣工。

尽管如此,在国内需求增长的带动下,伊朗Erbil钢铁公司的项目和埃及、约旦、叙利亚大量的小钢厂项目得以顺利实施。

2010年中东北非市场仍不确定

目前国际石油价格稳定在70~80美元/桶,并且预计全年价格都将窄幅波动。2009年初,石油价格跌至40美元/桶以下,绝大部分产油国石油收入(石油销售量价齐跌)大幅下降,导致这些国家2009年均出现财政赤字。产油国的私营企业也受到影响,经营业务显著萎缩。得益于前几年主要产油国家积累了大量资金,政府有能力推出大规模投资计划。这些刺激计划集中在基建工程、房地产和市政项目,有助于推动钢材消费,平衡私人企业钢材消费的下滑,但也有一些国家的私营企业增加房地产投资。整个2010年,中东国家石油天然气收入将保持稳定,这有助于减轻政府赤字压力。一些中长期投资项目还将带动今年钢材消费,甚至还可能延续到2011年。

全球经济危机造成国际石油和天然气市场崩盘,中东北非经济体受到的冲击最大。但除了阿联酋迪拜之外,其他经济体的银行业未受到显著影响,银行得以继续向私营行业放贷。随着全球货币供应环境日益宽松,中东北非国家也实行宽松的货币政策,私营建筑业者和资本货物制造商仍积极借贷投资,由此支撑当地钢材消费。但进入2010年下半年后,各国将开始退出经济刺激政策,全球货币供应趋紧。

2009年中东北非国家非能源制造业遭受全球贸易萎缩的影响冲击。北非的出口导向型制造企业或约旦的纺织企业产品主要供应欧美等发达国家,因此受影响较大。全球发达国家经济复苏,进口需求也将逐渐好转,但短期内也很难回升至2007年水平。

长材市场展望

中东北非地区长材消费量占总计钢材消费量的三分之一。随着自2004年以来陆续投资新建产能,未来本地产长材将占据市场大部分份额,成品钢材净进口量将明显下降。然而,中东北非地区还将很大程度上依赖进口半成品钢材,每年净进口量达到800万t。预计2010年海湾国家钢材需求反弹,北非国家和伊朗钢材需求持续增长,年增幅将达到7.1%。

然而,有分析师认为,今后短期内地中海市场仍存在产能过剩压力。中东北非地区产能持续增长,再加上土耳其、独联体国家和南欧国家产能过剩,意味着尽管2012~2013年中东北非地区钢材需求增长,但成品钢材价格的涨幅很难超过废钢涨幅。

中东北非市场相对分散。实际上,今后两年中东北非钢厂产能利用率较低,而市场竞争激烈。预计废钢和小方坯之间的价差将在130~180美元/t范围内波动,钢筋和小方坯之间的价差为40~80美元/t。在此之间,中东北非地区轧钢厂和电炉钢厂将在低利润水平徘徊。钢材绝对价格很大程度上依赖于废钢价格的变化。短期内,废钢价格将呈现周期循环走势,今年上半年随着新增产能陆续投产,推动废钢价格走高,同时铁矿石和炼焦煤价格也持续高涨;下半年中国钢铁原料进口需求增长减弱,原料价格可能走软,废钢价格将在250~375美元/t区间振荡。

中东北非钢厂经营得益于政府实施的关税壁垒和非关税壁垒抑制进口增长。海湾合作组织成员国家钢材进口关税为5%,其他中东北非国家也征收一定的关税税负。此外,发货期短、较低的信贷和运营资金成本,以及紧密的业务关系,都意味着中东北非当地钢材供应商的售价低于国际市场5%~10%。如果定价高于这一价位,将引发进口增长。今后两三年内,中东北非市场供应过剩,价格较低,因此钢厂为了寻求保护本地市场,有可能提出更多的反倾销指控。 (未完待续)

近年中东北非地区钢铁项目一览

钢厂,地点,设备供应商 项目情况 状态
巴林
Sulb项目,巴林-Foulath公司和Yamato Kogyo公司合资项目,SMS Concast/Meer 公司、Samsung SECL公司和神户米德雷克斯公司提供设备 直接还原铁产能和联合钢厂,一期工程包括80万t大中型钢厂 钢厂建设招标工作于2010年初完成,新项目将在之后的30个月内投产
埃及
伊兹钢铁公司,埃及,达涅利公司提供设备 完成以直接还原铁为原料的炼钢厂和辅助设备,包括:115 t FastArcTM 电炉、90万t 5流FastCastTM小方坯连铸机、原料自动转料系统、190万t Energiron III直接还原铁厂 2008年7月完成订货,预计2010年6月投产
伊兹钢铁公司,埃及,达涅利公司提供设备 两座棒材厂,总计产能100万t 预计2010年4季度投产
Beshay钢公司,达涅利提供设备 40万t小型型钢厂 2009年2季度已经投产
Beshay钢公司,西门子奥钢联工程技术公司提供设备 100万t小方坯钢厂 正在实施
埃及海绵铁公司,Beshay钢公司下属企业,米德雷克斯公司提供设备 175万t直接还原铁厂,165t电炉和钢包炉,6流小方坯连铸机,生产130万t棒材和型钢,以及热、冷直接还原铁 直接还原铁厂和钢厂将在2011年投产
苏伊士钢公司,达涅利公司提供设备 无头轧制棒材厂,小时产量70t,2008年3季度已经投产;新建电炉钢厂生产128万t小方坯、大方坯、异型坯钢厂,还有195万t高碳直接还原铁厂 2010年2季度投产
伊朗
阿尔法钢铁公司,阿尔坎,日本神户钢铁公司提供米德雷克斯技术 80万t直接还原铁产能,供应80万t短流程钢厂 2010年直接还原铁厂投产,2011年钢厂投产
Ghadir钢铁公司,阿尔坎,日本神户钢铁公司提供米德雷克斯技术 80万t直接还原铁产能 2011年上半年投产
霍尔木兹甘钢铁公司,伊朗矿业发展与改革组织,神户钢铁公司提供米德雷克斯技术 82.5万t直接还原铁产能和150万t板坯产能 2009年初投产
伊朗矿业发展与改革组织,阿巴斯,霍尔木兹甘,西马克德玛格提供设备 两座75万t电炉,两座75万t钢包炉,150万t板坯连铸机 2009年已经投产
Sangan矿山开采项目,达涅利提供设备 采矿、精选、球团产能,年产用于直接还原的球团260万t 2009年4季度已经投产
胡泽斯坦钢铁公司,达涅利提供设备 110万t热轧宽中厚板 2009年2季度已经投产
霍拉桑钢铁公司,神户钢铁公司提供米德雷克斯技术 两座80万t直接还原铁厂,一座新建,一座扩建 第一座已经投产,第二座2011年上半年投产
穆巴拉克钢铁公司,伊斯法罕,SMS Mevac提供设备 140万t RH产能 正在建设,2010年投产
约旦
约旦钢铁公司,Ansaldo Sistemi工业公司提供设备 现代化改造棒材轧钢厂 2010年完成投产
科威特
联合钢铁公司,达涅利提供设备 87.5万t小方坯产能 2010年1季度投产
利比亚
利比亚钢铁公司(Lisco),达涅利提供设备 80万t棒材厂 2010年1季度投产
中东
钢厂和新建地点不详,达涅利提供设备 完成新建70万t钢厂,包括:80万t FastArc电炉、LF炉、4流FastCast小方坯连铸机和全部辅助设备 2010年1季度投产
钢厂和新建地点不详,达涅利提供设备 45万t棒材厂,70万t炼钢产能 2010年3季度投产
摩洛哥
马格里布钢铁公司,卡萨布兰卡的艾因塞巴,西马克德玛格提供设备 100万t两机架炉卷轧机,2009年投产;50万t中厚板厂,100万t电炉钢厂、LF炉和板坯连铸机 正在建设中,2011年投产
阿曼
Shadeed钢铁公司,索哈尔,米德雷克斯提供设备 150万t直接还原铁厂,向110万t小方坯厂供应原料 计划2010年直接还原铁厂投产,但钢厂正在进行出售谈判
卡塔尔
卡塔尔钢铁公司,Ansaldo Sistemi工业公司提供设备 改造高压配电站 2009年完工
沙特阿拉伯
安赛乐米塔尔钢管公司,朱拜勒,SMS Meer公司提供设备 60万t油井用无缝管,产品口径为4.5-16英寸 2009年已经投产
沙特阿拉伯钢铁公司,达涅利公司提供设备 100万t钢厂,生产小方坯和长材 2011年3季度投产
Jesco,达涅利公司提供设备 40万t无缝管厂,产品口径14英寸 2009年4季度已经投产
Rajhi钢公司,达涅利公司提供设备 100万t棒材厂,改造85万t小方坯厂 2011年3季度投产
南方钢公司,吉赞,西马克公司提供设备 100万t电炉钢厂,包括:140t电炉、140t LF炉、板坯连铸机 2010年投产
南方钢公司,吉赞,西马克公司提供设备 100万吨电炉钢厂,50万t钢筋厂 正在建设
海湾联合钢公司,达涅利公司提供设备 80万t电炉钢厂,生产最大规格600mm型钢 2011年投产
Atoun公司,西门子奥钢联工程技术公司提供设备 75万t棒材厂 正在建设
叙利亚
Medsteel公司,西门子奥钢联工程技术公司提供设备 40万t小方坯厂 正在建设
土耳其
MMK Atakas公司,伊斯肯德伦,达涅利公司提供设备 240万t板卷钢厂,包括:300t 75 MVA AC电炉、两座LMF炉、两座VD炉、两座薄板坯连铸机、热轧生产线、连续酸洗线、两机架可逆冷轧机、热浸镀锌生产线、彩涂生产线 2010年4季度投产
MMK Atakas公司,伊斯肯德伦,达涅利公司提供设备 热浸镀锌生产线、彩涂生产线 2009年2季度
Diler Demir Celik公司,盖布泽,达涅利公司提供设备 8~50 mm钢筋和16~40 mm棒材生产线,小时产量100t 40万t棒线材生产线,2009年下半年已经投产
阿联酋
Bildco公司,西门子奥钢联工程技术公司提供设备 30万t棒材厂 正在建设
Conares金属供应公司,西门子奥钢联工程技术公司提供设备 50万t棒材厂 2009年已经完工
阿联酋阿布扎比控股总公司(GHC),阿布扎比,酋长钢铁公司,达涅利公司提供设备 一期工程:140万t长材短流程钢厂,包括:直接还原铁厂、电炉钢厂、小方坯连铸机、两座轧钢厂、棒材厂、棒线材厂和辅助设备,Energiron III直接还原铁厂产能180万t;二期工程:Energiron直接还原铁厂产能160万t、第二座140万t钢厂、6流小方坯、大方坯和异型坯连铸机。二期工程完工后,总计长材产能达到300万t。100万t大型型钢厂(最大规格1000mm)将于2011年3季度完工 2007年10月棒材厂和棒线材厂投产,2008年4季度炼钢产能投产,二期工程2010年12月投产
海湾钢公司,西门子奥钢联工程技术公司提供设备 40万棒材厂 2009年1季度已经完工
沙迦钢公司,沙迦自由区,SMS Meer公司提供设备 100万t棒材厂,产品口径10~40 mm,俄罗斯Metalloinvest公司与阿布扎比合资项目 2010年1月份投产
星钢公司,迪拜 24万t中小型钢厂 2010年初投产
海湾海绵铁公司,阿布扎比,Al Nasser工业公司,Tenova HYL提供设备 20万t直接还原铁厂,生产高碳直接还原铁 2010年1季度投产
也门
Mukalla钢铁公司,西门子奥钢联工程技术公司提供设备 30万t棒材型钢厂 正在建设

Turkey Steel Industry

TÜRK DEMİR ÇELİK SEKTÖRÜ
Turkish steel industry has been showing a stable growth trend since the year 2001. Turkey’s crude steel production capacity reached around 34.1 million tons in 2008 up by 72 % from 19.8 million tons in 2000. Electric furnace based steel production of Turkey grew by 91 % from 13.6 million tons to 26.1 million tons and BOF based production by 30 % to 8 million tons during the same period.
Turkey’s total crude steel production increased from 14.3 million tons in 2000 to 26.8 million tons in 2008, up by 87 %. In this period, Turkey showed the best performance in the world after China. Furthermore, the growth performance of the Turkish steel industry was around two times higher than the general Turkish economy. Because of the high performance of the Turkish steel industry, Turkey moved up to the 11th place in world’s largest steel producing countries and to 3rd in Europe.
Turkey’s finished steel production increased by around 87 % from 14.2 million tons in 2000 to around 26.7 million tons in 2008 and consumption rose by 62 % to 21.3 million tons during the same period.
Turkey’s main export destinations of steel products are Middle East – Gulf Region, EU and North Africa. Major import sources are CIS Region, EU and Far East. Turkey has negative trade balance with CIS, EU and Far East Region.
While 76 % of Turkey’s exports are composed of long products, 56 % of its imports are flat products. Turkey’s imports of semi finished steel has been showing an increasing tendency due to the barriers applied by some countries to scrap export such as Russia and Ukraine, where producers can buy scrap cheaper than the Turkish steelmakers, because of the export restrictions.
The basic developments in the Turkish steel industry during the year 2008 can be summarized as follows:
• Turkey’s crude steel production capacity increased by 7 % in 2008 to around 34.1 million tons.
• Turkey’s slab production capacity increased by 140 % in 2008 to 11.3 million tons from 4.7 million tons in 2007. Some companies producing billets, made investments for the necessary equipment to cast slab at the same facility and capacity. Those companies have the flexibility to shift from one semi finished product to the other according to the market conditions.
• Finished steel production grew by 2.3 % in 2008 to 26.7 million tons.
• Turkey had the highest production increase in 2008 among the world’s top 15 steelmaking countries.
• Because of the strong first three quarters, Turkey’s total steel exports increased by around 22 % to 16.8 million tons, despite of the falling demand in the last quarter of 2008.
• Middle East and Gulf countries was the main export destination with a share of 58 % in Turkey’s total steel exports, followed by EU region having the share of 16 %. In 2008, Turkish steel producers diverted their exports from EU to the Middle East-Gulf Region. Compared to 2007 level, while the share of EU in Turkey’s total steel exports declined from 33 % to 16 %, the share of Middle East and Gulf Region increased from 44 % to 59 %.
• Long products represented 76.4 % and semi finished steel, mainly billets, 14 % of the total steel exports.
• Due to the drop in domestic demand and increasing flat steel production capacity enabling substitution of local production with imports, total steel imports of Turkey declined by 2.9 % in 2008 to 12.8 million tons. Main sources of Turkey’s steel imports were CIS and EU region. Total share of these two regions in Turkey’s steel imports was around 88 %.
• Because of the fall in imports and growth in exports, export/import ratio increased from 84 % in 2007 to 116 % in 2008.
• Turkey’s net exports increased from 0.5 million tons in 2007 to around 4 million tons in 2008. In terms of value, Turkey shifted from net steel trade deficit of around 1.5 billion USD in 2007 to net trade surplus of 2 billion USD in 2008.

Global steel markets peaked at the end of the first half of 2008 and started to slow down after August 2008. The global financial crisis emerged in October accelerated the declining tendency in steel demand and prices, which had destructive effect on world and Turkish steel industry. The crisis situation has dramatically changed the growth prospects of the sector.
• Crude steel production increased by 11.9 % during the first 8 months of 2008. However, due to the sharp production drops in the last quarter of the year, the increase in Turkey’s steel production in the whole of 2008 declined to 4.1 % and total crude steel production reached 26.8 million tons.
• In December 2008, Turkey became the 9th largest steel producer in the world and 2nd in Europe, because of the sharper production cuts in Brazil and Italy.
• With the drop in the steel demand of the Gulf Region, Turkish steel exporters followed market diversification strategy and focused on neighbor countries such as Egypt, Iraq and Saudi Arabia.
• Turkey’s monthly steel export value declined by around 60 % during the last three months of 2008 from USD 2.5 billion to around USD 1 billion compared to the summer months of 2008.
• During the last quarter of 2008, steel demand and prices declined drastically both in domestic and international markets. Long product prices declined from USD 1500/ton level to USD 400/ton level in such a very short time that it damaged steel producers worldwide.
• In addition to the uncertainty in the market outlook, due to the steep decline in crude steel production and extreme fluctuations in scrap prices during the last quarter of 2008, Turkey’s scrap imports increased by just 1 % to 17.4 million tons.
• Because of the sharp and fast decline in raw material and finished steel product prices and demand, steel producers faced with very high loses. With the fast decline in prices, uncertainty in the market and collapse in demand, there has been many contract cancellations in raw materials and finished steel orders, which also damaged the confidence to the market and trade relations.
• Domestic consumption declined by 10 % from 23.7 million tons to 21.3 million tons. Decline in long product consumption was the sharpest with 16.1 %.
• Crude steel consumption per capita fell from 358 kg in 2007 to 319 kg in 2008.
• Sharp drops in oil prices and freight rates made it easy for Chinese origin steel to enter in both Turkish domestic market and export markets, which was an important challenge for Turkish steel exporters.
• Some projects for flat steel production has been delayed due to the financial crisis. But most of the ongoing projects will be completed though they are expected to be behind the schedule.

Since the privatization of the government share at İsdemir in 2001, Turkish steel industry has been 100 % private sector. In this respect, Turkish steel industry reacted very fast by cutting the production to the sharp slowdown of demand during the last quarter of 2008 resulted from the global financial crisis. It is the dynamism of the Turkish steel industry that made it easy to adopt itself to the new situation both in the domestic and export markets. In response to the rapid deterioration of the steel markets, the basic measures that Turkish steel industry has taken can be summarized as follows:

• Turkish steel industry started to cut its production around 30 % compared to the summer months since September 2008. Turkey’s crude steel production declined by around 30 % from 2.5 million tpm during the summer months to 1.75 million tpm beginning from the last quarter of 2008.

• Shifts eliminated during the parts of the day such as evenings, when electricity costs are higher.

• Some companies stopped their production completely and made the maintenance work during this period.

• In parallel to the production drops, redundancies are observed in sector and priority was given to contractor workers in cutting jobs.

Despite the negative effect of financial crisis on new capacity investments, flat steel production capacity is expected to continue to increase in 2009 as well, which will effect total steel production positively. It is expected that Turkey’s steel production will decline in the first half of 2009 and depending on the recovery on the global economy it might start increasing during the second half of this year. Despite that Turkey’s crude steel production and consumption are expected to decline more than 10 % in 2009.
In parallel to the slowdown in the domestic market, steel imports likely to continue to show declining tendency in 2009 and export/import ratio expected to improve from 116 % in 2008. Flat steel investments will also play an important role in declining imported steel requirements and Turkish domestic market will increasingly meet its needs from the local producers instead of importing.

BSE launches training academy

The BSE academy is for people in the steel industry and will provide four areas of training: seminars, open courses, customized training and certified programmes.

Courses will start in the first week of October this year and will focus on specific topics. The first course will be titled Preventative Maintenance in an EAF. Other courses later in the year are titled Environment Workshop, EAF Electric for Electricians and a safety Workshop.

Topics planned for 2011 include EAF Production & Maintenance, High Level Electrics, Hydraulic Refresher, Crash Course for Shift Leader, and Rolling Equipment and Maintenance.

BSE senior vice president Ralf Morgenthaler made the announcement at last week’s BSE symposium in Schluchsee, Germany. He said the company had decided to enlarge its services in this area because many operators of capital intensive steel equipment have adequate basic experience in the steel industry. The main target is to provide operators, supervisors and managers with hands-on training for their jobs or to improve their skill levels in their present jobs.

For more information, or to book a place on the course visit www.bse-academy.de